Introduction
In 2020, McConnell Dowell began digging the first of three shafts to accommodate their latest Tunnel Boring Machine to build a new 2km long, 1800mm diameter stormwater storage pipeline. The pipeline will meet an increasing demand on the sewer system as Auckland’s population grows. It will also significantly reduce combined wastewater and stormwater discharges and by improving water quality, will make local beaches safer for people and wildlife.
Challenge
Solo has been engaged to assemble a 460m long PE pipe and marine outfall.
The solution
Due to its length the pipe will first be welded together into one long string at Kaiaua in the Coromandel and then towed behind a barge for 90km to Auckland. Once there, Solo will weld together the giant (13m x 7m) final outfall Wye section on a barge at sea before it is bolted to the pipe and sunk into position. Divers will then make the final connection.

With a rich history spanning over 35 years in New Zealand, Solo Plastics is a leading manufacturer, importer, and installer of high-quality PVC and PE pipe and fittings. We provide robust and sustainable infrastructure solutions for OEM, civil, and trade industries across the nation, driven by our commitment to excellence and a “Fabricating for a Better Tomorrow” vision.
Discover how Solo Plastics can support your next project with our innovative and reliable piping solutions.